Case Studies

PRECAST CONCRETE SEGMENTS HIGHWAY TUNNEL

The structural monitoring and diagnostics of the two tunnel tubes are supported by a complex non-linear FEM modeling, through which, for each monitoring section, the deformation and the evolution of its ovalization with respect to the evolution of the ongoing landslide phenomenon are evaluated. In cable sections where the mechanical characterization and the surrounding stratigraphic conditions are completely similar, a Data-Driven approach is used to extend the Performance Indicators and monitor the most significant structural response parameters at all measurement sections.
Summary
Location: Italy
Project type: Highway tunnel
Sensor type: Bi-axial inclinometers | Local tension and strain sensors
Installation period: June 2021

SERVICES PROVIDED

  • Executive system design
  • Installation assistance
  • Continuous FE modeling and structural diagnostics with automatic alerting

WHY MONITOR?

  • Continuous control of the deformative and membrane tensile state, with the definition of two active thresholds, one for attention and the other for alarm.
  • Time-dependent monitoring of the structural response evolution in areas where instability has occurred.
  • Continuous monitoring of the areas surrounding the unstable zones.
  • Real-time alerting of any structural criticalities.

DESCRIPTION OF THE STRUCTURE AND STRUCTURAL MONITORING SYSTEM

The structural monitoring concerns two tunnels. The first tunnel, considered a highly complex construction work, is a double-arch tunnel, one for each direction of travel; the northbound tunnel is approximately 2500 m long and the southbound tunnel is approximately 2600 m long. Both tunnels accommodate a 3-lane carriageway. The tunnel, originally built with precast concrete blocks installed during excavation with a TBM machine, currently has different types of lining due to subsequent reinforcement interventions due to the very high stresses to which the original lining has been subjected over time. There are therefore areas where only the original precast concrete lining is present, sections where a "light" reinforcement is present, and a "heavy" reinforcement. The monitoring system consists of a network of MEMS inclinometers to monitor and quantify the deformation evolution of the tunnel lining in the central section where the reinforcement structure has been installed. The entire inclinometer network has been organized considering transversal and longitudinal lines within the tunnel; in the direction orthogonal to the development of the tunnel, transversal sections have been identified in which to place inclinometers, for a total of 26 sections in the northbound tunnel and 23 sections in the southbound tunnel; the entire monitoring system therefore consists of 762 sensors.

The second tunnel has a length of approximately 4 km, consisting of two unidirectional tunnels characterized by two lanes of traffic and an emergency lane. The northbound tunnel is approximately 3900 m long and the southbound tunnel is approximately 3800 m long; the tunnel excavation was carried out using traditional methods and the tunnel has a reinforced concrete cross-sectional lining. Again, the entire inclinometer network has been organized considering transversal and longitudinal lines within the tunnel. The sensor placement and installation spacing vary along the tunnel, with a greater concentration of inclinometers in the tunnel sections of greater interest for monitoring lining deformations. In total, 1216 sensors have been installed on a total of 68 transversal sections.

DIAGNOSTICS IN A NUTSHELL

The goal of the structural diagnosis for this application is the continuous control and quantification over time of the deformation of the coating. Structural interpretation is performed through a nonlinear FEM modeling calibrated based on the investigation campaigns carried out over time, with which the structural deformation and the evolution of its ovalization at the center of the gallery are evaluated for each monitoring section. Since the measurements allow the evaluation of the relative deformations of the monitored points, the absolute displacements of the cable caused by rigid translations are not detected, but the evolutionary state is inferred by comparing it with the initial monitoring conditions (zero state). The activities of continuous data analysis and structural interpretation are supported by ad hoc developed algorithms that run continuously and allow the derivation of local threshold values for the monitored section from model-driven approaches based on the identified damage conditions and scenarios. In cable sections where the mechanical and stratigraphic conditions are entirely similar, data-driven monitoring is used to extend the performance indicators and control the most significant structural response parameters. Correlations are made between groups of sensors and adjacent monitoring sections to identify and promptly locate anomalies.

Finally, the diagnostic is completed by a real-time alert service for any structural criticalities.

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Case history

PEDESTRIAN STEEL FOOTBRIDGE WITH STAYED ARCH

The monitoring system has been specifically designed in terms of number and positioning of sensors to capture the complex dynamic response of the structure. By means of FEM modeling of damage scenarios, appropriate dynamic thresholds have been calculated for the continuous monitoring of the state of the stays and the evolution over time of the response of the footbridge deck.

UNREINFORCED CAST-IN-PLACE HIGHWAY TUNNEL
The monitoring system consists of 28 transverse measurement sections aimed at controlling the tensile and deformation evolution of the tunnel lining over time. The monitoring system, consisting of MEMS inclinometers integrated with post-installed local tension-deformation sensors within the lining, allows for both local and global monitoring of the structure's response. The diagnostics are complemented by nonlinear FEM modeling and a real-time alert service for any structural issues.
CONCRETE/STEEL HYBRID SINGLE CELL BOX WITH EXTERNAL POST-TENSIONED CABLES HIGHWAY VIADUCT
The monitoring aims at analyzing the behavior of post-tensioned cables during the bridge's operation, through time and frequency domain analyses. Real-time monitoring is a key tool to provide useful information for the detection of possible effects induced by ongoing deterioration or fatigue processes. The analysis allows a comparison between the expected modal parameters and the measured natural frequencies in the initial monitoring conditions, with consequent definition of corresponding attention and alarm threshold levels set for automatic alerting of the operator.
PRESTRESSED REINFORCED CONCRETE PLATES VIADUCT
The monitoring allowed the real-time control of the response of the deck of a span during open traffic restoration works, and was subsequently extended to the entire viaduct for static and dynamic behavior control over time. The Model Driven monitoring approach allowed the investigation of the main damage scenarios of the structure and the definition of Performance Indicators on which to set threshold values and conditions.
R&D and Innovation

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Research.

  • University collaboration agreements
  • Laboratory testing/site full-scale testing
  • National and International Research Projects
  • Innovation & Applied Research
  • Scientific Publications
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